CUSTOM DESIGNED & BUILT EQUIPMENT TO MEET OUR CUSTOMER'S REQUIREMENTS

R. P. Gatta’s products are custom designed and built to increase productivity while improving safety, quality, and ergonomics. Upon reviewing the application with you, we develop a concept to solve your specific need.  We draw from our wealth of experience and expertise as System Integrators of Automation, Fastening Systems, Fixturing, Custom Conveyors, Metal Marking Systems, Robotic Systems, Ergonomic Assists, and Headlamp Aiming Systems to provide you with a quality solution.

Our Fastening Systems consist of simple two spindle multiples  to semi-automatic multi-spindle tools that are manually guided on, to fully automated Fastening Systems.  Features include: the tools feeding, retracting, lifting up and returning home automatically. All Fastening Systems are capable to line track moving assembly lines. We utilize DC Electric Tools from all Tool manufactures.  We have the capability to receive torque requirements via Ethernet, bar code readers, or a plant’s central computer and then automatically set the DC Electric Tools to run at the required torque. Once the fasteners have been tightened, we collect and display the actual torque and angle of each spindle, and send this data to the plant’s central computer. 

Often as a basic, yet critical starting point in our projects, we fixture or nest the part we are performing work on. 

We frequently custom design conveyors to feed parts to and from, and between our pieces of equipment.  

R.P. Gatta has developed our own Metal Marking Systems because we were never quite satisfied with what products were available on the market. Our Dot Peen and Scribing Marking Systems utilize a Patented Error Proofing technology that ensure the part is properly marked and this data can be collected much like torque and angle data from DC Electric Tools. Due to the success of these superb marking tools, we created the RPG Marking Systems Division of R.P. Gatta, Inc.  

As certified Motoman and ABB Robot System Integrators, we custom design Robot Cells for Assembly, Material Handling, and Fastening Applications. As a result of our years of experience with hard automation for line tracking applications on moving assembly lines where we had developed unique part locating technology, we have been able to transfer this technology to Robot Cells on moving assembly lines. This technology has eliminated the requirements for costly stop stations and lift and locate devices.  

In the year 2000, R.P. Gatta partnered with L.E.T. Automotive NV of Belgium. We are L.E.T.’s  North American Sales, System Integrators and Service Representatives covering the United States, Canada and Mexico. L.E.T. builds high quality Headlamp Aiming and Audit Systems for Automotive Assembly Plants. R.P. Gatta will design and build the gantry frames, the floor track, festooning or cat track systems, and the power distribution panel to U.L. or C.S.A. requirements; integrate them with the L.E.T. components, conduct the buyoff at R.P. Gatta; and provide Installation Supervision and Start- Up Assistance at your facility. 

When it comes to Ergonomic Assists, we excel when a customer is looking for a solution for a unique and difficult operation. For heavy loads, we have our patented Intelligent Ergonomic Assist that can solve any difficult ergonomic problem that are joy stick controlled and electric motor driven. On the other end of the spectrum of sophistication, we have our incredibly simple Twist Grip Balancer/Hoist Controlled Assists that are intuitive devices that automatically accommodates for different weight parts.

Below is a short list of a variety of equipment developed specifically to our customer’s needs:

 

·         Adaptive Cruise Control Aim

·         Alcohol Wipe

·         Aluminized Wax Apply (Intrinsically Safe)

·         Articulating Arms

·         Audit Systems for Headlamp Aiming

·         Balancer/Hoist with Twist Grip Control

·         Bar Code Label Printer & Apply Automation (to glass or roof)

·         Battery Decking Ergonomic Assist

·         Body Blow Off with Automatic Profile Tracking

·         Body Shop Hood and Lift Gate Openers

·         Body Side Molding Apply Fixtures

·         Body to Frame Secure Automation

·         Body VIN Stamp (Hidden VIN) Equip.

·         Box Rail Molding Roll Down

·         Brake Booster Build Up Assembly Carousel

·         Brake Fill Tracking Systems

·         Brake Test Tracking Automation

·         Build Up Fixtures

·         Build Up Pallet Conveyors

·         Cockpit Install Systems

·         Conveyors, Custom Designed To Suit

·         Custom Conveyors

·         Damper Pulley & Transmission Secure Automation

·         Data Collection

·         Door Install Systems

·         Door Removal Systems

·         Door Seal Press

·         Door Trim Panel Press

·         Dry Wipe

·         Dunnage Handling Systems

·         Driveline Balancing Systems

·         Emblem Apply Fixtures and Tooling

·         Engine Line Fastening Systems

·         Engine &/or Transmission VIN Stamp Automation Systems

·         Ergonomic Assists

·         Error Proofing Systems

·         Error Proof Pin Stamper

·         Exhaust System Decking

·         Fastening Automation

o        Tracking

o        Stop Station

·         Fluid Fill Line Tracking Systems

·         Frame Transfer Systems

·         Fuel Tank Decking Ergonomic Assist

o        Unibody  Type

o        Frame Type Vehicles

·         Gantry Robots

·         Gas Fill Tracking Systems

·         Gas Tank Transfer Automation

·         Glass Run Press

·         Headliner Install Systems

·         Headlight Aiming Systems

·         HEV High Voltage Battery Semi-Automatic Decking System

·         HEV Inverter Battery Decking Ergonomic Assist

·         Hoist/Balancer with Twist Grip Control

·         Hood Openers / Closers

 

 

 

·         IAD (Intelligent Assist Device)

·         Instrument Panel Install Systems

·         Intelligent Ergonomic Assist

·         Intelligent Assist Device (See Intelligent Ergonomic Assist)

·         Leak Testing Systems

·         Lift Gate (Hatch) Closer

·         Lift Gate (Hatch) Opener

·         Lift Gate (Hatch) Partial-Close

·         Line Tracking Carriers (People, Parts, Floor Mounted & Overhead)

·         Magazine Conveyors

·         Manufacturing Information Systems

·         Marking Systems (ie - Stamping, Scribing) & Laser Solutions

·         Molding Roll Down Automation

·         Moon Roof Install Systems

·         Muffler Decking Systems

·         Multiple Spindle Fastening Tools

·         Nut Runner Assists & Automation

·         Pallet Conveyors

·         Parts Line Tracking Carriers

·         Practical Intelligent Assist Device (PIAD)

·         Pick & Place Systems

·         Pin Stamper

·         Pulley Secure Automation

·         Rear Suspension Decking

·         Rear Suspension Secure

·         Robotic Applications

o        Fastening

o        Assembly

o        Vision Systems

o        Marking Systems (Dot Peen & Scribing)

o        Tracking Systems

·         Roof Ditch Grinding

·         Roof Ditch Molding Roll Down

·         Roof Slat Molding Apply

·         Smart Hoist

·         Scriber Automation System

·         Spoiler Roll Down Automation

·         Spring Compression Automation

o        Tracking

o        With Automatic Fastening at Ride Height

·         Steering Column to I.P. Secure

·         Sun Roof Install Systems

·         Synchronous Fastening Systems

·         Synchronous Man Carriers (Line Side Limos)

o        Adjustable Height Platform

o        Along Side or In Between Jobs

o        Fixed Height Platform

·         Synchronous Sidewalks

·         Tool Carriers

·         Torque Tube Assists

·         Tracking Ergonomic Seat for Inside Body Access (Flying Seat)

·         Transfers (Body Shop)

·         Twist Grip Controlled Balancer/Hoist

·         Universal Test Systems

·         12 Volt Apply Automation

·         Vehicle Identification & Tracking Systems

·         VB Software (custom written)