rpGatta has experience in designing entire urethane apply cells which include the custom design and integration of:
Glass Load Station capable of housing and auto-centering 3 pieces of glass at a time for up to 3 different models each.
6-Axis Robot with multiple vacuum cups on the end effector to be able to transport up to 3 pieces of glass at a time. It is capable of picking the glass, moving the glass around the urethane dispensing nozzle, and placing on an unload station table.
Urethane Dispensing Station with an automatic cleaning function after set number of cycles. As the robot moves the glass components around and beneath the nozzle, the 7th axis servo controlling the nozzle will rotate accordingly to ensure the bead profile is consistent around the perimeter.
Glass Unload Station Table where the robot will gently transfer the glass onto set locators then pneumatically actuated to pivot forward for operators of another machine to easily access the glass.
Safety Fence and Other Safety Features to keep operators safe at all times during each cycle.
For more information please contact us at firstname.lastname@example.org
rpGatta is an experienced and authorized integrator of Fanuc, ABB, Motoman / Yaskawa, and Kuka robotic systems:
Check out this video we did with Fanuc on our Crankshaft Machining Center Servo Gantry Loading System.
5.10.17 Spring is here and rpGatta is breaking ground! We are expanding our 28,000 square foot building another 10,000 square feet. This addition will allow us to increase our build capacity and give us the ability to simulate even larger assembly lines. Below is a photo of the progress thus far and our Building Expansion Team.
We are still in full force in the Engineering Department designing many automated systems, including: a Servo Driven Tread Vacuum Transfer System which utilizes more than (400) vacuum cups! We are also finishing up the design of a Knuckle Assembly System that has six stations including: automated fastening, automatic Loctite apply using a Fanuc LR Mate robot, a servo driven bearing press system, and Vision Verification using a Cognex Camera. See below:
Our shop floor is in the midst of assembling many pieces of equipment! We are building a two lane ACC calibration and Headlamp Aiming system utilizing vehicle centralizers. See below:
We are also assembling Primary and Back-Up Robotic Engine & Transmission VIN Marking Systems using Fanuc 6-Axis Robots and Keyence Vision to guide robots and inspect and verify VIN mark.
2017 marks the 32nd year anniversary of rpGatta being in business!